Logistics5 min readNautilus Marine Logistics

IoT Edge Telemetry & Predictive Fleet Maintenance Platform

Built a global satellite-connected IoT data streaming pipeline monitoring 1,200 cargo vessels and 90,000 engine sensors in real time.

Verified Production Benchmarks

$42M
Prevented Breakdown Costs
99.98%
Sensor Uptime across Fleet
-31%
Fuel Inefficiency Reduction
1,200+
Vessels Under Real-Time Watch

The Core Challenge & Constraints

Unplanned mid-voyage engine failures cost up to $2.5M per incident, with spotty satellite connectivity preventing predictive insights.

The InventIQ Engineering Solution

Deployed lightweight edge compute gateways aboard each vessel running compressed anomaly detection models, syncing with cloud data lakes via intelligent mesh buffering.

Key Technical Architectural Decisions

Offline-first SQLite edge buffers with prioritized satellite sync queues
On-device vibration FFT analysis for pre-failure bearing detection
Interactive 3D digital twin visualization built with Three.js and WebGL
Automated automated work-order generation dispatched to destination ports

“InventIQ created a resilient edge-to-cloud mesh that functions effortlessly even when ships are in the middle of the Pacific Ocean without satellite signal.”

Captain Arthur Sterling
Director of Global Fleet Operations, Nautilus Logistics

Technologies & Infrastructure Deployed

GoMQTTClickHouseTimescaleDBDockerMapbox GL

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